Automatic Can Rotating Shelving System {How To Picture Tutorial}

{Pin This}

My family is getting ready to move into a bigger place, but there is one issue… it has ZERO room for food storage.  So, we’re having to get creative.  A friend sent me something similar, and my husband and Father-in-Law (FIL) lovingly said they would build me one.   I searched all over the web, and couldn’t find written plans, so we had to make them up.  Combining several different plans, throwing out a LOT of ideas, and living with the “Build it once, RIGHT” mentality the men have, we ended up with this.

It’s probably overbuilt, (I’ll point out where they said they would have changed it) but this thing is SOLID and would support 4-5x the weight we plan on putting in it.  With the plans, keep in mind we built it to hid behind our particular sofa, so you’ll have to adjust them to fit yours.  Our sofa is 80″ long, and 33″ high.  We could have easily added another shelf, but didn’t want the extra $15 for the one sheet of hardboard we would be using a quarter of.  It would also be easy to make this fit 3 cans wide, instead of just two, you would simply need a wider “table top”.

Each shelf is 80″ long (the exact length of our couch) and holds 52 cans per shelf (26 per row, one can every 3″).  We have 4 shelves, so it holds 208 cans total.

Supplies

  • (12) 1″x2″x8′ Furring Strips ($.92 each)
  • (8) 2″x2″x8′ Furring Strips ($1.52 each)
    (could have been made out of 1″x2″, but these fit better)
  • (1)  3/16″x4’x8′ Hardboard (aka Masonite) ($13.48 each)
  • (1) 3/4″x15 1/4″x8″ Melamine Shelf  ($16.73)
  • (2) 200 ct. #8×3/4″ Sharp Point Lath Screws ($5.24)
    (It’s important that these are the ones you use)
  • (1) 90 ct. #8×2″ Dry Wall Screws ($6.47)

Tools

My FIL builds stuff all the time, so we were blessed to have all of the tools we needed on hand, and didn’t have to buy anything.

  • (2) Power Drills
    #2 Phillips Bit loaded in one
    5/64″ Drill bit in the other (pilot holes)
    It’s not necessary to have 2 drills, but each screw has to be pre-drilled with a pilot hole, so it would have taken 3 times as long if we had to switch the bits every time.
  • Chop Saw
  • Circular Saw
  • Power Sander (in case your cuts are off) (optional)
  • Rasp (or file, sander, etc) (optional)
  • Clamps (we used 5-(3) bar clamps and (2) C Clamps)
  • Pencil/Sharpie
  • Square
  • Measuring Tape

Construction

Because we used the 1″x2″ Furring strips as the center divider and edges, we had our Home Center Store cut the Hardboard Sheet into 11.5″x8′ strips.  They will usually cut boards you are buying at no charge, but don’t guarantee exact cuts (usually they will come within 1/8″)

Cutting the Wood

  • Measure and cut the Hardboard sheets to the length (80″) you need.  We clamped them together and cut them all at once with the circular saw.
  • Measure and cut the (12) 1″x2″ to the length (80″) you need.
  • Measure and cut (4)  1″x2″ strips to the width of your shelf from the 16″ strips that are left over.
  • Measure and cut 2 of the 2″x2″x8′ uprights (legs) to the total height, minus the thickness of the table top (32 1/4″).  Make 8 total.
  • Measure and cut (16)  2″x2″ the width of your shelf (11.5″).
  • Measure and cut (8) 2″x2″x25 1/2″
  • Measure and cut (3) 4 5/8″x2″x2″
  • Measure and cut the melamine shelf to the length (80″) you need.

Assembling the Shelves

  • On one Hardboard sheet, measure and mark the locations you are going to drill holes on both sides and the center of the shelf.  We did them every 4″, but it could have easily been done every 6″ or 8″
  • Clamp all 4 sheets of Hardboard together, and pre-drill the pilot holes through all 4 sheets at once.  This saves you from having to measure, mark and drill each shelf individually.
  • Take 1 hardboard sheet, and clamp (1) 1″x”2×80″ strip flush to an outside edge.  (We clamped in 5 spots, the ends, and about thirds).
  • Using the pre-drilled holes, drill pilot holes into the 1″x2″.  Once they are drilled, screw the board together using the Lath screws.  It really helps to have 2 people (but it’s not necessary), one can drill the pilot holes, the other can follow a few holes behind, screwing the boards together.
  • Clamp the middle strip, centered on the pre-drilled holes.  Using the 4 5/8″ spacers, clamp them between the 1″x2″ at aprox thirds.  Drill and screw the center strip.  Roll a can down to make sure there aren’t any tight spots.
  • Clamp the last 1″x2″ to the last side of the shelf.  Pre-drill pilot holes and screw together.
  • Repeat process for remaining shelves.

Making the Upright Frames

  • Take 2 of the 32 1/4″x2″x2″ and mark where you will drill the holes for the cross supports.  Because we did 4 shelves, and we used a 5″ space between shelves (we could have done 4″) we marked them at 5″, 10″, 15″, 20″ from the top down.  We marked both boards at the same time, using the square, to ensure they were exact.   These will be the “Back” where you put the cans in.  Make sure to mark ends to indicate which side is the top.
  • Take 2 of the 32 1/4″x2″x2″and mark them with a 2″ drop (7″, 12″, 17″, 22″).  Make sure to keep them separate from the “back” boards
  • Pre-drill pilot holes and use the Dry Wall screws to attach the 11 1/2″x2″x2″.  We off-set the screws, so we could use 2 screws, but if you choose to use longer screws, one would be sufficient.  Attach all 4 “rungs” and then flip, and attach the other upright.  Repeat for the other end.  You are essentially making 2 ladders.
  • For added support, we attached the center legs to the end, essentially making 2 boxes, using the 25 1/2″x2″x2″ attached with 2 screws at the top and bottom of each leg.
  • Pre-drill a pilot hole 6″ from each end of each “box” (8 holes total) all the way through the 2″x2″ to make attaching the table top easy.

Putting it All Together

  • Put the Table Top upside down on your work surface.  Flip the upright frames you just built upside down so the pre-drilled holes are against the table top.
  • Make the back flush with the Upright frames, and inset 1 1/2″ from the end of the shelf.
  • Screw the frames to the back of the table top, using the 2″ Dry wall screws.
  • Use a 2″x2″x11 1/2″ support rung as a spacer to make sure the front leg of the upright frame is positioned properly.  Attach with drywall screws.
  • Flip the whole unit right side up, and place all 4 shelves, resting on the rungs.
  • Make sure the screws heads aren’t sitting on the rungs.
  • Because the shelves bowed a bit, we chose to pre-drill and attach the 2″x2″ support to the outside furring strip with a drywall screw.  Do both sides of one shelf, doing all the shelves on one end.  Repeat process on the other end, so all the shelves are flat against the supports.
  • Take your 8 remaining 11 1/2″x2″x2″ supports and attach them to the center set of uprights underneath each shelf.  If needed attach  the 2″x2″ to the furring strip to control bowing, just like you did on both ends.
  • Attach the (4) 11 1/2″x1″x2″ strips to the front of the shelf (the lower side) using drywall screws into pre-drilled holes on the outside edges.

Extra Pictures

View from the Bottom

Looking at the Front

Installed in our Home

Accessing  the cans (ignore our cords) 🙂
I lean over the corner of the couch to put the cans in, but getting them out is super easy!

{Pin This}

Comments

Leave a Reply

Want to see your picture by your comment? Get your custom avatar by registering for free at Gravatar.

Your email address will not be published. Required fields are marked *